Baylor UniversityMechanical Engineering
Dalong Zhang

Principal Investigator

Dalong Zhang

Associate Professor of Mechanical Engineering

Powder metallurgyFriction-based manufacturingMaterials characterizationNuclear and fusion materialsSustainable metallurgy

Biography

Academic background & research experience

Dalong Zhang is an Associate Professor of Mechanical Engineering at Baylor University and an affiliated faculty member in Baylor’s interdisciplinary Materials Science and Engineering program and Point-of-Need Innovations Center. His research asks how powder chemistry, thermomechanical processing, and microstructural evolution can be coordinated to create structural materials for demanding service.

Before joining Baylor, Zhang worked as a materials scientist at Pacific Northwest National Laboratory, where he led solid-phase-processing research on oxide-dispersion-strengthened steels for fusion applications and developed scalable manufacturing approaches using gas-atomized reaction-synthesis powders, friction consolidation, and friction extrusion. Earlier, as a postdoctoral associate at Oak Ridge National Laboratory, he worked on neutron-irradiated FeCrAl alloys and radiation-driven microstructural change.

Zhang earned his Ph.D. in Materials Science and Engineering from the University of California, Davis. Across his research record, powder metallurgy and sustainable manufacturing are joined with advanced characterization and deformation science to understand how processing pathways govern structure, properties, and performance.

Research interests & methods

Manufacturing, characterization & deformation mechanisms

The group combines materials processing, microscopy, mechanical testing, and mechanistic analysis to study structural materials.

Background

Appointments, education & recognition

Professional appointments

  1. Current

    Associate Professor, Baylor University

  2. Prior

    Senior Materials Scientist, Pacific Northwest National Laboratory

  3. Prior

    Postdoctoral Associate, Oak Ridge National Laboratory

  4. Graduate study

    Materials Science and Engineering, University of California, Davis

Education

  • Ph.D., Materials Science and Engineering, University of California, Davis

Honors & professional development

  • 2014 Acta Student Award, Acta Journals (issued 2015)
  • Outstanding Reviewer, Elsevier (2015)
  • Graduate Student Fellowship, University of California, Davis (2011)
  • Neutron Diffraction Winter School, Los Alamos National Laboratory (2015)

Scholarly record

Publications

Search by title, author, journal, year, or research topic.

54 publications

2026

Journal Article

High-speed friction extrusion of ZK60 magnesium alloy for enhanced mechanical performance and corrosion resistance

Dalong Zhang, See DOI/ORCID record for full author list

Materials Science and Engineering: A

DOI

Preprint

High‐Speed Friction Extrusion of ZK60 Magnesium Alloy for Enhanced Mechanical Performance and Corrosion Resistance

Dalong Zhang, See DOI/ORCID record for full author list

Scholarly output

DOI

2025

Journal Article

Shielded magnetic small-angle neutron scattering for characterization of radioactive samples

Kevin G. Field, Caleb P. Massey, Kurt R. Smith, Samuel A. Briggs, Dalong Zhang, Kenneth C. Littrell

Journal of Applied Crystallography

DOI

Journal Article

A concise review of Ti64 nanoindentation and CPFEM modelling approaches

Abdullah Akib, Garritt J. Tucker, Dalong Zhang

Journal of Materials Research

DOI

2024

Journal Article

Effect of corrosion behavior of cast and extruded ZK60 magnesium alloys processed via friction extrusion

Dalong Zhang, See DOI/ORCID record for full author list

Journal of Magnesium and Alloys

DOI

Journal Article

Grain growth stagnation at 525 °C by nanoparticles in a solid-state additively manufactured Mg-4Y-3RE alloy

Xingjian Zhao, Daniel Olden, Brady Williams, Abhishek Pariyar, Dalong Zhang, Matthew Murphy, Philippa Reed, Paul Allison, Brian Jordon, Jiahui Qi, W. Mark Rainforth, Dikai Guan

Journal of Magnesium and Alloys

DOI

Journal Article

Manufacturing Oxide Dispersion Strengthened (ODS) steel plate via cold spray and friction stir processing

Xiang Wang, Dalong Zhang, Jens T. Darsell, Kenneth A. Ross, Xiaolong Ma, Jia Liu, Tingkun Liu, Ramprashad Prabhakaran, Lan Li, Iver E. Anderson, Wahyu Setyawan

Journal of Nuclear Materials

DOI

Journal Article

Manufacturing ODS Steels from GARS Powders by Friction Consolidation and Extrusion

Xiang Wang, Jens T. Darsell, Xiaolong Ma, Jia Liu, Tingkun Liu, Ramprashad Prabhakaran, Iver E. Anderson, Dalong Zhang

JOM

DOI

2023

Journal Article

Systematic study of radiation-induced segregation in neutron-irradiated FeCrAl alloys

Priyam V. Patki, Timothy J. Pownell, Yerik Bazarbayev, Dalong Zhang, Kevin G. Field, Janelle P. Wharry

Journal of Nuclear Materials

DOI

2022

Journal Article

Improved irradiation resistance of accident-tolerant high-strength FeCrAl alloys with heterogeneous structures

Dalong Zhang, See DOI/ORCID record for full author list

Acta Materialia

DOI

Journal Article

Multi-scale characterization of supersolidus liquid phase sintered H13 tool steel manufactured via binder jet additive manufacturing

Dalong Zhang, See DOI/ORCID record for full author list

Additive Manufacturing

DOI

Journal Article

Enhanced mechanical behavior and corrosion resistance of AZ31 magnesium alloy through a novel solid-phase processing

Dalong Zhang, See DOI/ORCID record for full author list

Corrosion Science

DOI

Journal Article

Behavior of helium cavities in ion-irradiated W-Ni-Fe ductile-phase toughened tungsten

Dalong Zhang, See DOI/ORCID record for full author list

Journal of Nuclear Materials

DOI

Journal Article

Laser powder bed fusion additive manufacturing of oxide dispersion strengthened steel using gas atomized reaction synthesis powder

Dalong Zhang, See DOI/ORCID record for full author list

Materials & Design

DOI

Journal Article

Microstructure evolution, enhanced aging kinetics, and mechanical properties of AA7075 alloy after friction extrusion

Dalong Zhang, See DOI/ORCID record for full author list

Materials Science and Engineering: A

DOI

Journal Article

Visualization and validation of twin nucleation and early-stage growth in magnesium

Dalong Zhang, See DOI/ORCID record for full author list

Nature Communications

DOI

Journal Article

Friction extrusion of ODS copper rod made from powder

Xiaolong Ma, Ethan Nickerson, Tianhao Wang, Dalong Zhang, Tom Pelletiers, Scott Whalen, Xiao Li

Journal of Manufacturing Processes

DOI

Journal Article

No ball milling needed: Alternative ODS steel manufacturing with gas atomization reaction synthesis (GARS) and friction-based processing

Dalong Zhang, J. T. Darsell, J. Wang, X. Ma, G. J. Grant, I. E. Anderson, J. R. Rieken, D. J. Edwards, W. Setyawan, T. J. Horn, G. R. Odette

Journal of Nuclear Materials

DOI

2021

Book Chapter

Eliminating Yield Asymmetry and Enhancing Ductility in Mg Alloys by Shear Assisted Processing and Extrusion

Dalong Zhang, See DOI/ORCID record for full author list

The Minerals, Metals & Materials Series

DOI

Journal Article

A Combined Experimental and Modeling Approach to Investigate the Performance of Joint Between AZ31 Magnesium and Uncoated DP590 Steel Using Friction Stir-Assisted Scribe Technique

Dalong Zhang, See DOI/ORCID record for full author list

Journal of Materials Engineering and Performance

DOI

Journal Article

Deconvoluting the Effect of Chromium and Aluminum on the Radiation Response of Wrought FeCrAl Alloys After Low-Dose Neutron Irradiation

Dalong Zhang, See DOI/ORCID record for full author list

Journal of Nuclear Materials

DOI

Journal Article

Precipitation in nanostructured alloys: A brief review

Dalong Zhang, See DOI/ORCID record for full author list

MRS Bulletin

DOI

2020

Journal Article

Revealing the deformation mechanisms for room-temperature compressive superplasticity in nanocrystalline magnesium

Dalong Zhang, See DOI/ORCID record for full author list

Materialia

DOI

Journal Article

Toughening magnesium with gradient twin meshes

Xin Wang, Lin Jiang, Chase Cooper, Kehang Yu, Dalong Zhang, Timothy J. Rupert, Subhash Mahajan, Irene J. Beyerlein, Enrique J. Lavernia, Julie M. Schoenung

Acta Materialia

DOI

2019

Journal Article

Influence of welding and neutron irradiation on dislocation loop formation and α′ precipitation in a FeCrAl alloy

Dalong Zhang, See DOI/ORCID record for full author list

Journal of Nuclear Materials

DOI

Journal Article

Twin formation from a twin boundary in Mg during in-situ nanomechanical testing

Dalong Zhang, See DOI/ORCID record for full author list

Materials Science and Engineering: A

DOI

Journal Article

Predicting the formation of c + a dislocations in magnesium alloys from multiple stacking fault energies

Dalong Zhang, See DOI/ORCID record for full author list

Materialia

DOI

Journal Article

Revealing deformation mechanisms in Mg–Y alloy by in situ deformation of nano-pillars with mediated lateral stiffness

Dalong Zhang, See DOI/ORCID record for full author list

Journal of Materials Research

DOI

Journal Article

In situ transmission electron microscopy investigation on 〈c+a〉 slip in Mg

Dalong Zhang, Lin Jiang, Xin Wang, Irene J. Beyerlein, Andrew M. Minor, Julie M. Schoenung, Subhash Mahajan, Enrique J. Lavernia

Journal of Materials Research

DOI

2018

Journal Article

Reversed compressive yield anisotropy in magnesium with microlaminated structure

Dalong Zhang, See DOI/ORCID record for full author list

Acta Materialia

DOI

Journal Article

Role of refractory inclusions in the radiation-induced microstructure of APMT

Dalong Zhang, See DOI/ORCID record for full author list

Journal of Nuclear Materials

DOI

Journal Article

Fcc nanostructured TiFeCoNi alloy with multi-scale grains and enhanced plasticity

Dalong Zhang, See DOI/ORCID record for full author list

Scripta Materialia

DOI

Journal Article

A high-entropy alloy with hierarchical nanoprecipitates and ultrahigh strength

Dalong Zhang, See DOI/ORCID record for full author list

Science Advances

DOI

Report

Radiation Induced Segregation at Grain Boundaries in Steels: NSUF 2018 Milestone Report

Dalong Zhang, See DOI/ORCID record for full author list

Scholarly output

DOI

Journal Article

Origins and dissociation of pyramidal 〈c+a〉 dislocations in magnesium and its alloys

Zhigang Ding, Wei Liu, Hao Sun, Shuang Li, Dalong Zhang, Yonghao Zhao, Enrique J. Lavernia, Yuntian Zhu

Acta Materialia

DOI

2017

Book Chapter

Multi-scale Investigation on Yield “Symmetry” and Reduced Strength Differential in an Mg–Y Alloy

Dalong Zhang, See DOI/ORCID record for full author list

The Minerals, Metals & Materials Series

DOI

Journal Article

Synthesis of AA7075-AA7075/B4C bilayer composite with enhanced mechanical strength via plasma activated sintering

Dalong Zhang, See DOI/ORCID record for full author list

Journal of Alloys and Compounds

DOI

Journal Article

Precipitation phenomena in Al-Zn-Mg alloy matrix composites reinforced with B4C particles

Dalong Zhang, See DOI/ORCID record for full author list

Scientific Reports

DOI

Report

Radiation Induced Segregation at Low Angle Grain Boundaries in Steels NSUF 2017 Milestone Report

Dalong Zhang, See DOI/ORCID record for full author list

Scholarly output

DOI

Report

Deformation Behavior in Neutron Irradiated Generation II FeCrAl Alloys for Accident Tolerant Fuel Cladding

Dalong Zhang, See DOI/ORCID record for full author list

Scholarly output

DOI

2016

Book Chapter

Deformation Twinning (Update)

Dalong Zhang, See DOI/ORCID record for full author list

Reference Module in Materials Science and Materials Engineering

DOI

Journal Article

Contribution of van der Waals forces to the plasticity of magnesium

Dalong Zhang, See DOI/ORCID record for full author list

Acta Materialia

DOI

Journal Article

Microstructure and strengthening mechanisms in an FCC structured single-phase nanocrystalline Co25Ni25Fe25Al7.5Cu17.5 high-entropy alloy

Dalong Zhang, See DOI/ORCID record for full author list

Acta Materialia

DOI

Journal Article

Yield symmetry and reduced strength differential in Mg-2.5Y alloy

Dalong Zhang, See DOI/ORCID record for full author list

Acta Materialia

DOI

Journal Article

Disordered dislocation configuration in submicrometer Al crystal subjected to plane strain bending

Dalong Zhang, See DOI/ORCID record for full author list

Scripta Materialia

DOI

Journal Article

Deformation of a ceramic/metal interface at the nanoscale

Dalong Zhang, See DOI/ORCID record for full author list

Nanoscale

DOI

Journal Article

Alloying Mg with Gd and Y: Increasing both plasticity and strength

Lingling Tang, Wei Liu, Zhigang Ding, Dalong Zhang, Yonghao Zhao, Enrique J. Lavernia, Yuntian Zhu

Computational Materials Science

DOI

2015

Journal Article

Influence of length-scales on spatial distribution and interfacial characteristics of B4C in a nanostructured Al matrix

Dalong Zhang, See DOI/ORCID record for full author list

Acta Materialia

DOI

Journal Article

Strengthening mechanisms and deformation behavior of cryomilled Al-Cu-Mg-Ag alloy

Dalong Zhang, See DOI/ORCID record for full author list

Journal of Alloys and Compounds

DOI

Journal Article

TEM study on relationship between stacking faults and non-basal dislocations in Mg

Dalong Zhang, See DOI/ORCID record for full author list

Philosophical Magazine

DOI

2014

Journal Article

Stress-enhanced grain growth in a nanostructured aluminium alloy during spark plasma sintering

Dalong Zhang, See DOI/ORCID record for full author list

Philosophical Magazine Letters

DOI

Journal Article

Microstructural evolution of cryomilled Ti/Al mixture during high-pressure torsion

Dalong Zhang, See DOI/ORCID record for full author list

Journal of Materials Research

DOI

Journal Article

Prism stacking faults observed contiguous to a {10-12} twin in a Mg–Y alloy

Dalong Zhang, Baolong Zheng, Yizhang Zhou, Subhash Mahajan, Enrique J. Lavernia

Scripta Materialia

DOI

2013

Conference Paper

Dynamic grain refinement in nanostructured Mg and Mg-Y deformed at cryogenic temperatures

Dalong Zhang, See DOI/ORCID record for full author list

Advances in Powder Metallurgy and Particulate Materials - 2013, Proceedings of the 2013 International Conference on Powder Metallurgy and Particulate Materials, PowderMet 2013

Record